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Plastic Staples

Plastic staples are innovative fastening materials designed to provide a strong, clean, and non-corrosive alternative to traditional metal staples.
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Plastic Staples Overview

Plastic staples are innovative fastening materials designed to provide a strong, clean, and non-corrosive alternative to traditional metal staples. Made from high-performance polymer materials such as nylon, polypropylene, or polycarbonate, they offer superior durability, flexibility, and resistance to moisture, chemicals, and rust. Plastic staples are widely used in woodworking, furniture manufacturing, packaging, automotive interiors, upholstery, and other industries where metal-free or corrosion-resistant fastening is required.

Specifications and Models

Plastic staples come in a wide range of sizes and models to fit various staplers and pneumatic staple guns.

Common specifications include:

Crown Width4 mm – 12 mm
Leg Length6 mm – 20 mm
Staple Thickness1.0 mm – 1.6 mm
Material OptionsNylon 6/6, Polypropylene (PP), Polycarbonate (PC), ABS, or reinforced engineering plastic
Color OptionsNatural, white
Packaging10,000 – 50,000 pcs per box (depending on model and size)
Compatible ToolsManual, electric, or pneumatic plastic staple guns

Each model is precision-molded to ensure smooth feeding, consistent shape, and high mechanical strength. Customized sizes and colors can be produced according to customer requirements.

woodworking plasric staples

Functions and Applications

Plastic staples perform the same fastening function as traditional metal staples but with added benefits in terms of corrosion resistance and insulation. Their main functions include:

  • Fastening veneers, fabrics, and foams to wooden or composite panels
  • Securing cable harnesses and insulation materials in electrical or automotive industries
  • Stapling plastic films, packaging bags, and lightweight materials
  • Attaching upholstery or decorative coverings to furniture frames
  • Fixing components in marine, outdoor, or high-humidity environments where metal corrosion occurs easily

Because they contain no metal, plastic staples are ideal for non-conductive and X-ray detectable applications. They are safe for use in industries such as food processing, medical equipment, and electronics assembly, where metal contamination must be avoided.

Advantages and Features

  • Non-Corrosive and Rust-Free: Unlike metal staples, plastic staples will never rust or stain materials, making them perfect for outdoor and marine applications.
  • Lightweight and Non-Conductive: Their lightweight design reduces tool wear, and their non-conductive nature ensures electrical safety when used around wires or electronic components.
  • No Damage to Cutting Tools: When used in woodworking, plastic staples do not damage saw blades, sanding belts, or cutting knives during later processing.
  • Chemical and Moisture Resistant: They maintain high performance in humid, salty, or chemically aggressive environments, ensuring long-term fastening reliability.
  • Clean Appearance: Plastic staples provide a smooth, neat fastening surface with no rust marks, ideal for visible areas of furniture or decorative panels.
  • Eco-Friendly and Recyclable: Made from recyclable thermoplastics, they support sustainable production and environmentally responsible manufacturing.
  • Wide Compatibility: Compatible with standard staple tools and available in different series (such as 80, 13, and 22 series) to suit various industrial applications.

Performance Characteristics

Plastic staples feature high tensile strength, excellent holding power, and flexible toughness. They can withstand pulling, vibration, and impact without breaking or deforming. Their heat resistance and UV stability ensure consistent performance even under outdoor or high-temperature conditions.

Typical mechanical properties include:

Tensile Strength50–70 MPa
Elongation at Break30–60%
Temperature Resistance-40°C to +120°C
Dielectric StrengthExcellent

Conclusion

Plastic staples represent a modern fastening innovation that replaces traditional metal staples in demanding industrial applications. They offer the perfect combination of durability, cleanliness, and environmental friendliness, ensuring efficient and long-lasting fastening without corrosion or contamination. Whether used in furniture, woodworking, electronics, or packaging, plastic staples deliver exceptional performance and a professional finish — making them the preferred choice for manufacturers seeking advanced, metal-free fastening solutions.

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